Industrial Sewing
Our custom sewing ability is industrial in nature. We have dozens of commercial sewing workstations capable of handling the heaviest materials in many configurations. We sew and embroider many common materials like cotton and vinyl, but also can sew more unlikely materials such as PVC and rubber. To meet your specific needs, we can incorporate accessories like straps into the product, or we may sew reinforced corners to ensure durability. Sewing is an important process in the production of our products. We offer the highest quality in contract sewing and our experienced team will complete your project with timeliness and consistency.
FeaturesHeat Sealing
Heat Sealing is the process in which at least two thermoplastic sheets are joined. This joining occurs when heat and pressure are applied to an area of contact between the two materials. The sheets are fused to each other when the sealant layer melts and the molecular segments move across the interface to form entanglements. This produces a very strong seal. We can apply heat sealing to many materials to create a custom product to meet your needs. We can heat seal virtually any flexible product made of a thermoplastic material.
There are different methods of heat sealing including thermal sealing, impulse sealing, radio frequency sealing, and ultrasonic sealing. Radio Frequency (RF) heat sealing is accomplished by sending a high frequency (heating) current through two or more layers of thermoplastic material placed between two sealing electrodes or dies. One die is shaped in the image of the required seal. The other die may have the same shape or may be a flat plate. The dies are usually mounted on a pneumatic or hydraulic press to provide pressure for fusing the materials.
The high frequency energy produces localized heating by exciting the molecules of the materials to 27.12 MHz causing them to melt. This allows their molecules to intermingle and the pressure exerted on the material brings about a thorough fusion. When the current is shut off, the material will solidify during a brief cooling period and the materials become joined together at the point of the seal. The resulting seal can be stronger than the original work piece materials. These seals are especially useful for stitchless bonding of thermoplastic materials and watertight or airtight applications.
FeaturesBladders
We will work with you to design and produce a bladder to meet your specifications. We manufacture bladders using heat sealing and a variety of materials to meet your specific needs. These bladders are resistant to many materials and cannot be penetrated by water. Many also include valves or hoses for certain applications. Our range of high rated materials allows us to produce bladders for many purposes including containment, storm water sealing, and switch activation.
FeaturesIndustrial Containers
We manufacture industrial containers to meet your needs. These containers are often used to hold, transport, or store industrial related products and materials. Size and shape is based on what type of item you want to contain and quantity or size. We will work with you to select the best material and accessories for your container.
FeaturesBags
We design and manufacture custom filtered and non filtered plastic bags using various films to meet plant and industry requirements. Our bags can be made in a range of sizes. They are particularly useful for containing hazardous or waste materials. Accessories may be added to fit your specific application.
Features- Liquid holding
- Air holding
- Chemical resistant
- Filtered
Custom Tubing
Our industrial strength vinyl tubing is custom designed for any application. The tubing is rated to be air or liquid filled and is made from a strong, durable material. We will work with you to produce a product to meet your specific specifications in terms of strength, length, diameter, and more. /Asset/Tubing-3.jpgEnvironmental Containment Products
We are able to conceptualize, design and manufacture environmental custom containment products made of geomembrane materials resistant to hydrocarbons and chemicals. From floating in tank separation units, to water filled tubes for flow diversion, we build various products to suit the latest environmentally friendly applications. Accessories may be added to meet your needs. We will work with you to develop the best product specifications for your application. /Asset/popuppool.jpgIndustrial Products
We custom design, engineer and manufacture the industrial products use in manufacturing and plant settings. We can fabricate according to your specifications and drawings or design a product based on a described need. We work with a variety of materials like acrylic, plastic, and cotton, for a range of industries. We will help you select the best material for your specific application. Though we have produced many products like tarps and tubing in the past, we will work with you to meet your needs. Accessories like grommets or snaps may also be added to fit your unique application.
FeaturesProduct Development
Carolina CoverTech is your best resource for custom product development. We have extensive experience with the materials and the processes involved. We can solve your problem and create a valuable product using our team's knowledge along with other capabilities like CAD. We value confidentiality and trust. We will not disclose the contents of a design or idea that a customer brings to us under any circumstances. If a similar product is under development, new related projects will be declined.Our services include:
Blackout Shades
(12)Blocking views into classrooms, medical offices, government buildings, and more is critical in emergency situations. Custom blackout curtains from Carolina CoverTech offer the ideal solution. These shades provide a highly effective way to completely cover windows in the event of an emergency. They are easy to use, can be customized to fit any window size, and serve as an added layer of security during lockdowns.
Key features and benefits of our custom blackout curtains include:
- High-quality blackout fabric to ensure complete light blockage
- Simple installation and unfurling process for quick deployment
- Durable construction for long-lasting use
- Customizable sizes to fit different-sized door windows
- Added privacy and enhanced security during emergencies
- Adheres to safety regulations and flame-resistant standards